Focusing on the processing needs of various products such as forgings, structural parts and optical materials in the new energy and wind power industry, and addressing the processing characteristics of large specifications and high rigidity of wind power spindle/ flange forgings, as well as high precision and low deformation of new energy structural parts/optical materials, JLH has created an exclusive sawing solution with multi-model adaptation and multi-process coverage. As a provider of professional sawing equipment and customized integrated solutions for many world-renowned new energy and wind power enterprises, JLH realizes efficient, precise and stable processing of all types of material sawing in the industry, adapting to the large-scale and high-end production needs of the new energy and wind power industry.
Adapted Processing Scenarios & Materials
Wind Power Forging Field
Large forgings such as wind power spindles, flanges and hubs, adapted to large-specification difficult-to-cut materials such as carbon steel, alloy structural steel and high-strength forged steel.
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New Energy Field
New energy battery structural parts, photovoltaic/lithium battery precision structural parts, optical grade special materials, adapted to high-precision processing materials such as stainless steel, aluminum alloy, titanium alloy and precision alloy.
Core Processing Advantages
Exclusive Advantages for Wind Power Forging
Aiming at the characteristics of **large specifications, high weight and strict processing rigidity requirements** of wind power forgings, large models are adapted to large-size processing needs, realizing burr-free and precise blanking of large-specification forgings, effectively controlling processing tolerances, balancing batch sawing efficiency and equipment operation stability, and meeting the large-scale production requirements of wind power forging;
Exclusive Advantages for New Energy Field
Aiming at the core requirements of **high precision, low deformation and high surface quality** of new energy structural parts and optical materials, the precise regulation of feed speed is realized relying on EHA precision hydraulic control technology, avoiding material processing deformation and surface damage, realizing ultra-precision sawing, and adapting to the quality standards of new energy high-end manufacturing.
The overall solution features flexible combination of multiple models, which can simultaneously meet the differentiated processing needs of large specifications in wind power forging and high precision in the new energy field, and solve the sawing pain points of various materials in the industry in one stop.
Core Equipped Models
H-T TEC Series Semi-automatic Platform Feed Band Sawing Machine
H-1080T TEC, H-1310T TEC, H-1613T TEC
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H-PRO Series Full-automatic Band Sawing Machine
H-320PRO, H420PRO, H-530PRO, H-8070PRO, H-1000PRO
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H-PRO+ Series Full-automatic Band Sawing Machine (with EHA)
H-320PRO+, H-420PRO+, H-530PRO+
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C-PRO Series Full-automatic Circular Sawing Machine
C-80PRO, C-100PRO, C-120PRO, C-160PRO
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Key Intelligent Systems & Core Technologies
JLH SawMaster Intelligent Interface
Preloaded with professional cutting parameters for various carbon steel grades, supporting real-time production monitoring and data analytics, significantly shortening equipment setup time and reducing human operational errors.
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JLH EHA Precision Servo Infeed System
Equipped with high-precision closed-loop control technology, achieving ultra-smooth and burr-free cutting surfaces, effectively extending saw blade service life and improving continuous production throughput and processing efficiency.
Core Value for Cost Reduction & Efficiency Improvement
Full Adaptation for Dual Fields: One set of solution covers the processing needs of two major fields of wind power forging and new energy, and the combination of multiple models is adapted to material sawing with different specifications and precision requirements, without the need for separate equipment configuration, reducing equipment investment costs;
High-efficiency Processing for Large Specifications: Large models are adapted to large forgings such as wind power spindles and flanges, realizing continuous batch blanking of large-size materials, greatly improving the production rhythm and meeting the large-scale production requirements of the wind power industry;
High Precision & Low Deformation: Ultra-precision sawing of new energy precision materials and optical materials is realized with the support of EHA technology, effectively controlling processing deformation and surface quality, reducing subsequent finishing procedures and improving the yield of finished products;
Flexible Model Selection: The combination of H-PRO basic models and PRO+ high-end models can be flexibly selected according to the enterprise's production capacity and precision requirements, balancing processing needs and cost control;
Intelligent and Convenient Operation: Scenario-based prefabricated cutting parameters with low operation threshold, greatly reducing equipment debugging time and labor costs, while the equipment runs stably, reducing fault shutdown and ensuring production continuity.
About the Solution
As a national key "Little Giant" enterprise and the leader of metal sawing equipment in China, JLH has deeply cultivated the metal sawing field, providing high-reliability and high-performance customized sawing solutions for the global steel industry. Relying on mature intelligent technologies and rich experience in global project applications, JLH has become a trusted strategic partner for the global steel industry in metal sawing processing.
